(DAY 1) Bulkhead Removal

The point of no return! 

Tools needed (most I already had, but this was a good excuse to get a die grinder).:

Tools sacrificed:

Time necessary: It took me no more than 2 hours to cause this mess.  I had already removed the chainplates, benches and floor board.

Here we started the removal by cutting the fiberglass tape with a pneumatic die grinder fitted with a 3 inch cutting blade.

The tool worked fine however, I grew impatient with the progress and also the limited access to the tight corners, so I decided to bring out the big artillery.

I was able to fish the flexible blade through the cut and just run along the hull.  I also was able to get right up to the deck and under the mast support.  With a little help from a sledge hammer and little persuasion with the sawsall, I was able to get the old bulkhead out in three pieces.  I cut up to the joints of the trim in an attempt to preserve it for future use.  I think I was successful.  The reason I had to cut in to three was the center of the bulkhead was pretty stuck to the mast support.  After removing the sides, a little help from my BFH and she yielded to my desires.

The rear bulkhead came out without a hitch.  Same technique with the sawsall.

Here is the resulting joint after removing the forward bulkhead.  I will need to grind back the gel/paint to create a nice mating surface for the new tape.

Now to the sump.  Remember the delamination.  I used the die grinder to cut the detached glass.

Next step: clean up the joints, grind back the surfaces for mating with the new glass, make a template for the bulkheads and cut new ones out of plywood.